3 Ply Corrugated cardboard production line
The complete corrugated cardboard production line of YIKE GROUP includes the following machines: hydraulic mill roll stand, pre-heater, splicer, single facer, bridge, duplex-preheater, and glue machine, double facer, thin blade slitter scorer, NC cutter and Stacker and ect.
The paper roll is fed to the mill roll stand. After heated and moisture ajusted by the pre-heater, core paper will go to the single facer, corrugated by roller, and gluing together with top paper to become single faced corrugating paper. Then conveyed through the over the bridge, re-heated by duplex preheater, after glued by gluing machine, jointed by the double facer. Then continuous corrugating board comes out.
After slitting and scoring by thin blade slitter scorer and transverse cutting by NC cuter machine, corrugated board with different sizes are produced. Finally, these different size corrugating board will be stacked, calculated and then sent out by the stacker.
※ Main technical parameters and requirements in production line
type：WJ100-1600-I type three layer corrugated paperboard production line:
The maximum production width of the corrugated cardboard：1600mm
Design speed：150m/min
Economic speed：80-120m/min
note：Production line speed test paper should meet the following requirements：（the surface temperature of the equipment is not less than 172℃）
﹡Paper rating of not less than B grade ﹡Paper moisture content of about：11%±2%
﹡top paper：100—250g/m2 ﹡core paper：100--250g/m2
﹡corrugated paper：100—150g/m2
1.Flute-type combination：A 、C、 B、 E（as customers’ requirement）
2.Steam the necessary requirements：
﹡amount of steam 1500—2000Kg/Hr ﹡the highest pressure：1.2Mpa
﹡common pressure：0.8-1.1Mpa
6、power supply：380V 50Hz Three-phase four-wire system
7、equipment installed total power：about150KW
The actual power consumption：about 80KW(full speed)
8、equipment covers：about52m×12m×5m（Specific length of foundation Figure prevail）
9、Equipment out of paper orientation：According to the user to determine the transmission plant set left or right position
10、Equipment applicability，Available in A, B, C class domestic or imported paper Paper
Customer-owned section
1、steam heating system：proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline。
2、air compressed machine、air pipeline、glue conveying pipe。
3、power supply、wires connected to the operation panel and line pipe。
4、water sources、water pipelines、buckets and so on。
5、Water, electricity, gas flush mounting civil foundation。
6、Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。
7、Oil equipment、lubricating oil、hydraulic oil、lubricating grease。
8、installation、commissioning of food, accommodation。And provide installers with the installation.
Name of machine：3 layer corrugated paperboard production line
specification | Equipment name | UNIT | QTY | Remark |
YV5B | Hydraulic shaftless mill roll stand | a | 3 | Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.
|
Paper trolley | a | 6 | track length6000mm，trolley used 10mm plate welding。 | |
RG-1-900 | Top paper preheat cylinder | a | 1 | roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
RG-1-900 | Top paper preheat cylinder | a | 1 | roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
SF-320E
| Multi-cassette positive pressure single facer | a | 1 | Corrugated main roller ￠320mm，spraying tungsten carbide dealing.electric trailer 10 minutes quick replacement tile roll，energy efficient synchronous belt rotation，with maintenance-free airbag pressure，independent glue unit，PLC automatic control glue，HMI touch screen，Breaks automatic parking relief. |
MK | Tile roll quickly change Module | a | 1 | Tile roll diameter: 320mm, tungsten carbide processing module section includes: ends of the axle housing, bearings, steam components, suction box, pneumatic components assembly. |
DY-C | Electric hydraulic quickly change trolley | a | 1 | Large capacity battery, power walking, hydraulic lift, centralized control. |
RG-2-900 | Triple preheater | a | 1 | roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
GM-20 | glue machine | a | 1 | Glue roller diameter 269mm.Each independent frequency motor drive,PLC adjust glue gap and HMI. |
ZDF | Conveyor bridge | set | 1 | 200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension. |
SM-F | Double facer | set | 1 | Rack 360 mm GB channel，Chrome hot plate 600 mm *14 pieces，The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor. |
NCBD | NCBD thin blade slitter scorer | a | 1 | Tungsten alloy steel, five knives eight lines，zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted. |
NC-150 | NC cutter helical knives | a | 1 | Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display. |
DM-LM | computer gantry automatic stacking machine | a | 1 | Servo drive platform lifting, three section of frequency transport，automatic points stack discharge,Imported high-strength belt output, out paper side standard transport aircraft. |
ZJZ | Glue station system | set | 1 | Customer-owned pipeline.glue device respectively carrier pot、main pot、storage pot、and send glue pump、back glue pump. |
QU | Gas source system | a | 1 | Including 0.6m³gas tank 1 unit.Air pump、pipeline is prepared by the customers. |
ZQ | Steam system | set | 1 | Including within equipment pipelines valve、traps、meter and steam elements，customer-supplied heat and piping. |
DQ | Electrical control cabinet system | set | 1 | Electronic control system: the entire line of electromagnetic speed motor speed control mechanism. Cabinet surface electrostatic spray paint, wear beautiful. |
※ZJ-V5B hydraulic shaftless mill roll stand
※structural feature：
★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive.
★brake adjustable adopts multipoint braking system.
★every stand matched two sets paper car , and they can paper on the both sides at the same time.
※technical parameters：
1、the range of clamping paper：MAX1600mm MIN1000mm 2、clamping diameters：MAX￠1500mm MIN￠350mm
3、main shaft diameter of paper holder：￠240mm 4、gas source work pressure（Mpa）：0.4---0.8Mpa
5、equipment size：Lmx4.3*Wmx1.8*Hmx1.6 6、single weight：MAX4000Kg
※Hydraulic system parameters：
1、Work pressure（Mpa）:16---18Mpa 2、lifting hydraulic cylinder：￠100×440mm
3、Clamping hydraulic cylinder：￠63×1300m 4、hydraulic station motor power：3KW --380V -- 50Hz
5、solenoid valve voltage：220V 50 Hz
※RG-1-900 top（core）paper preheater
※structural features：
★preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable。
★electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°。
※SF-320C fingerless type single facer
※structural feature：
★adopt hood suction structure，matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
★High quality resin sand casting，wall thickness 200mm。Adopt independent gear box, Universal joint transmission structure.
★install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.
★Glue roller unit structure with the overall relocation，Maintenance can sway the machine at the overall maintenance，improve the working efficiency。
★The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry。
★Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
※NCBD thin blade slitter scorer
（Zero Pressure Line）
※Structural features：
★Synchronous servo motor control row of knives, cable. Automatic reset. Precise dimensions.change order time 3-8 seconds,the two machines can be achieved with no slow down immediately for a single memory of 999 order,non-stop automatic change order or manual change order can be realized.
★Schneider M258PLC control system, using CANopen line system, with order management capabilities, with the dryer speed synchronous signal input.
※DM-XLM Automatic small gantry stacking machine
※Structural features：
★gantry stacking。Changing single time is 5seconds，automatic counting, automatic cross out automatically for a single.
★Synchronized with the production management system，order mangement，Centralized management，do not slow down automatically for a single.
★crawler stacking platform，AC servo control movements，Stacking smooth, neat;
★When stacking reaches a set number of automatic frequency control smooth laterally out of paper；
★Tailgate AC servo control positioning for a single automatic, rapid, precise adjustment；
★Tailgate automatically shift for small orders stacking；
