Top Speed Flexo Printer Slotter Die Cutter Machine

Top 1224 Printing machine controlled by computer, equipped with independent operation console, network for remote diagnosis, remote read and write control orders, maximum 325 pcs / min speed can meet the needs of rapid production orders, equipped with scraping knife and ceramic anilox printing department can meet the high definition printing needs high stability of equipment in the high-speed operation of the high quality can meet the production requirements; transmission roller tapered transition to ensure stability in high speed printing machine, the grinding gear of high quality alloy steel 20CrMnTi material, ensure that the transmission stability of the equipment in the high-speed operation, the unit can be equipped with automatic tracking of paper feeding, printing, slotting, cutting position automatic tracking, ensure the production process not zero, version change fast, improve work efficiency.

※ MACHINE DESCRIPTION:

● TOP SPEED1224 adop fully automatic computer control. No need adjust by wheels.

● Equipped with independent operations console for remote diagnosis, remote network control orders, speaking, reading and writing, etc

● Max speed 325pcs/min. Equipped ceramic roller and doctor blade for much better printing quality.  

● Adopt high quality alloy steel 20 CrMnTi gear grinding gears, guarantee the equipment under the high-speed transmission stability.

※ Feeder Unit

Whole machine control

1. Electric control machine clutch with alarm, moving last warning bell ring; Main motor is controlled by frequency converter, and has started to protect function (the machine without solid lock cannot be started);

2. All the machines are equipped with safety control switch, can walk on the machine internal control of the machine, ensure the operation safety 

3. Pneumatic interlocking device;

4. Adopt PLC programming control electrical action execution.

LEAD EDGE FEEDER

1. Guangdong OUJINTE feeding system, three axis roller feeding 

2. Fan is controlled by inverter, can track the speed of the car speed to control the air volume size; 

3. Back paper holder frame with high and low before and after the use of electric adjustment;

4. Left and right side platens adjustment can be set automatically by computer, digital display;

5. Stop clearance electric adjustment;

6. Sensor and counter, it can automatic statistical production quantity;Can also be set production number, can reach a set number of automatically stop feeding.

※ Printer Unit

Printing Roller

1. Printing shaft diameter: 391mm. 

2. Shaft head of the forging parts, cone-shaped transition, roll adopts the seamless steel pipe, after all the processing for dynamic balancing correction

3. High quality steel production, surface grinded, hard chromium-plated. Static balance adjustment, stable operation, suitable for high speed running

4. Roller horizontal direction and circumferential direction with datum line, convenient for align plate

5. Fixed coil axis, suitable for standard hanging slats, realize rapid change plate

6. Electric 360° adjust printing roller, automatic digital display adjustment, remember store digital.

7. Installed with foot switch to control plate roller reversing, convenient change plate

8. Auto-zero function, order memory.

9. Printing roller plate-change and fix-plate function.

10. Printing roll axial is adjusted left and right by manual, maximum movement left and right 10mm,auto-zero instruction.

Anilox Roller

1. Outer diameter φ212.14mm

2. Ceramic anilox roller, brand HAILI

3. Ceramic anilox roller mesh：300-900 line

DOCTOR BLADE

1. Equipped GUANGZHOU brand doctor blade

Feeding Roller

1. Top Feeding roller diameterφ100mm, four wheels feeding

2. Bottom feeding roller diameter φ154.3 mm

3. Feeding roller gear adopts no-side-gap regulating mechanism, can adjust the interval of 12mm

4. Hand adjustable rapid clearance adjustment self-locking device, fast, reliable.

Zero Device

1. Auto-zero device, to ensure that the units have a uniform adjusted basis, reducing cardboard waste,edition memory function.

※ Slotting Unit(8 shaft)

PRE CREASER SHAFT (diameter 198mm)

1. Preloading wheel up and down as the solid steel, outer diameter for 130 mm, before and after the plating on the surface of the grinding time, shaft, five groups of preloading wheel;

2. Roller coated on optimal force glue, do not harm the cardboard, optimal force glue and line pressing adopts detachable type structure, convenient to replace;

3. Preloading wheel clearance, the computer can be set adjusted, digital display, adjusting range 0-12 mm.

CREASER SHAFT(diameter 294.11mm)

1. Up and down the line pressing wheel diameter of axle was made of solid steel, outer diameter for 150 mm, before and after the plating on the surface of the grinding time, equipped with four groups of creaser wheel;

2. Creaser wheel on outer package optimal force glue, do not harm the cardboard, optimal force glue and line pressing adopts detachable type structure, convenient to replace;

3. Down creaser shaft adjust by Computer, digital display, adjusting range 0-12 mm.

slotting shaft  

1. Slotting knife shaft phi 170 mm diameter solid steel, before and after the plating on the surface of the grinding time

2. Slotting knife material adopt alloy steel, the width of 7.5 mm, heat treatment hardness is HRC60-63

3. Slotting knife material using alloy steel, heat treatment hardness of HRC60-63

4. Trimming knife material using alloy steel, on the blade for V, knife under two pieces, heat treatment hardness is HRC60-63

5. Slotting knife gap, the computer can be set automatically adjust, digital display;The adjusting range of 0-12 mm

※ Die-cutting Unit

TOP RUBBER SHAFT  

1. Outer diameter 388.9, seamless tube material, dynamic balancing correction, shaft head forging, more rigid

2. Rubber thickness 8, diameter 404.9, width 250 mm,  total 13 pcs

3. With the adjustment electric/computer cutting die clearance

4. Transverse displacement device, mechanical drive 40 mm cutter anvil cylinder reciprocating movement, prolong the service life of the rubber gasket

5. Repair the rubber gasket turning device, for rubber mat used after finishing for many times, reduce the cost

BOTTOM DIE SHAFT  

1. Outside diameter Φ 360 (excluding knife mold), shaft head forging, more rigid

2. Die cutter height 25.4 mm

3. Phase adjustment of 360 degrees, is reversed, electric adjustment, can run

4. About lateral adjustment device, displacement plus or minus 10 mm

5. The die cutting paper to 10 mm thick

6. Speed difference compensation device, the rubber gasket of the wear surface speed down, through a similar phase motor speed correction rubber gasket surface speed, make the product precision is not due to the rubber gasket diameter change and change.Advantage will not shut down due to damage of servo motor, deal with failure quickly

※ STACKER UNIT

1. Front paper receiving department adopts pneumatic free lift, USES the wrinkle belt, pulley sheet arm independently adjust the firmness;The middle can free to adjust the belt elasticity;Main motor is controlled by inverter

2. elevator adopts automatic control mode of electric eye

3. PLC programming control execution

4. Digital security falling prevention device and safety detection, ensure the homework

5. The biggest paper folding height is 1700 mm

6. Non-stop cycle of paper, and the security of the save Labour when the province

Specification: